Intelligent temperature control technology

• Independent branch temperature control: The latest fully automatic corrugated cardboard production line is equipped with an advanced steam heating system, such as producing steam through a steam engine, and transporting the steam to various production devices through the main and branch pipelines.

• Thermal efficiency improvement: The single facer machine corrugated roller peripheral heating technology adopts efficient heating devices that work in conjunction with steam engines, and asbestos fiber insulation layers are installed on the inner wall of the steam main pipeline to reduce heat loss during transmission.

Precise tension control technology

• Shaftless mill roll stand: The shaftless electric paper MRS is equipped with customized clamps and excellent brakes. The clamp strengthens the paper roll clamping function, and the brake ensures tension balance and stable unwinding, achieving precise paper feeding. 

• Full servo paper splicer: A fully servo paper splicer using a servo motor, which can accurately control the unwinding and unwinding of paper, balance the tension, and connect with the production management system to achieve automatic paper splicing, further improving production efficiency and paper processing accuracy without manual operation.

Efficient cutting technology

Spiral cross cutting knife: The cross cutting machine adopts an original imported spiral cross cutting knife, combined with dual drive servo power, which can automatically obtain the actual vehicle speed from the far and near end measuring wheels and the length of the cardboard from the production management system.

WEST RIVER NEWLY BECKHOFF CRUISE CONTROL SYSTEM

Integration Technology of Automation and Information Technology

Under the integration of the production management system, automatic control of raw paper tension, temperature, adhesive quantity, and pressure is achieved: the fully automatic corrugated cardboard production line is deeply integrated with the production management system to achieve real-time monitoring, data collection, and analysis of the entire production process. Through the production management system, the operation status and production parameters of various equipment can be remotely monitored, fault warning and diagnosis can be carried out, production planning and scheduling can be optimized, and the overall efficiency and management level of production can be improved.

Intelligent warehousing and logistics system integration: Integrate with intelligent warehousing and logistics systems to achieve full process automation of corrugated cardboard production, storage, and transportation. The produced cardboard can be automatically transported to the warehouse for storage and management. According to order requirements, the intelligent warehousing system automatically allocates goods, and the logistics system arranges transportation in a timely manner, improving the response speed and collaborative efficiency of the supply chain.

Green energy-saving technology complies with European CE safety standards

• Condensed water recovery device: The production line is equipped with a condensed water recovery device, such as a separation tower, to recover and reuse the condensed water generated by the heating system. This not only saves water resources, but also recovers the heat in the condensed water, improves energy utilization efficiency, reduces energy waste, lowers production costs, and also meets environmental protection requirements.

Energy saving equipment and processes: Using energy-saving motors, frequency converters, and other equipment to reduce energy consumption during equipment operation. In terms of production technology, optimizing the parameters and processes of preheating, drying and other stages, reducing unnecessary energy consumption, improving the energy utilization efficiency of the production process, and achieving green production.