Intelligent Control Vertical Type Cassette Single Facer for corrugated cardboard production line

Inner Vacuum Structure, high strength cardboard production

Width: 1600 - 3000mm

Speed: 200-350m/min

Flutes: A, B, C, E, F, N, G flutes options


Change flutes: 15 minutes

The diameter of the corrugated roller is Φ 360mm, Φ 430mm, Φ 460mm, the diameter of the pressure roller is Φ 500mm, the diameter of the glue roller is 315 mm, and the diameter of the even roller is 180mm. Tungsten carbide or hard chrome option. 

1、 Technical features

(1). Intelligent full-automatic high-speed quick change facer.

(2). Adopt vertical high rigidity module structure, stable high speed and low noise.

(3). Inner vacuum corrugated roller structure, high quality corrugation forming, strong compression strength and high flatness, high compatibility with base paper, low GSM, high GSM, high quality paper, low quality paper can easily be coped with.

(4). The main motor uses high-power servo motor, with stable speed acceleration and deceleration, which effectively solves the resonance of the whole machine;

(5). Module design, cassette type single facer, 15 minutes change corrugated roller by electric.

(6). Modular design, cassette type electric quick change pressure roller.

(7). Modular gluing mechanism, servo control precise gluing, automatic glue unit separation, automatic cleaning of glue roller.

(8). Quick and automatically separation of steam pipes by electric, the risk of scald for operators is 0.

2、 Introduction to main technical parameters and functions

(1). Design speed: 300m / min

(2). The diameter of the upper corrugated roller is Φ 430mm, the diameter of the lower corrugated roller is Φ 360mm, the diameter of the pressure roller is Φ 500mm, the diameter of the glue roller is 315 mm, and the diameter of the even roller is 180mm.

(3). Corrugated roller eccentric gear fine adjustment function.

(4). Cassette type rollers change, Italian hydraulic motor drive, quick plug-in steam structure, 15 minutes to complete the corrugated roll change.

(5). The gap between the pressure roller and the corrugated roller is adjusted by the independent servo push rod at both ends, and the gap is automatically adjusted by changing the corrugated type. The gap control by the system for different flutes, paper and speed adjustment under WEST RIVER Cruise control system.

(6). The surface paper preheater is Φ 430mm, with electric rotation and automatic wrap angle adjustment. The maximum angle of the angle is 320 degrees; the corrugated paper adopts high-efficiency arc-shaped hot plate, with fast temperature rise and fall efficiency, and effectively adjusts the flatness of the paper.

(7). Modular gluing mechanism, two-way servo push rod control, automatic adjustment of corrugated rollers gaps when changing flutes.

(8). Servo push rod type automatic control of glue volume, connected to PMS system, automatic control according to order and paper.

(9). Upflow pulp storage structure. Effectively prevent flying pulp. Automatic discharging pulp, double scraping board servo control, double slideway automatic separation structure, automatic cleaning structure of glue roller, operation / shutdown dual mode operation.

(10). With water cooling mechanism, the glue roller can effectively balance the glue temperature.

(11). DCS international standard intelligent electric control system, remote maintenance function.

(12). The large colorful touch screen collects and displays all kinds of data: the temperature, wind pressure, air pressure, instantaneous power consumption of each roller, as well as the adjustment of various parameters of the machine can be adjusted on the touch screen.